Here is a general procedure for tuning multiple rigidly connected cylinders:
Put the axes in the same halt group
In the Axis Tools, on the All tab, in the Halts section, set the Halt Group Number parameter to the same number ( not zero) for all the connected axes, then download the Axis Tools. This ensures that when any axis halts, all the other axes will also halt.
- In the same section, review the Closed Loop Halt Decel and Open Loop Halt Decel values to make sure they will work safely for your application.
Set up shortcut buttons
Set up two Shortcut buttons to send identical commands to the axes. The first button will move them all to one position, the other will move them all to another position. Initially, make these positions somewhat close to each other.
Set up a plot
Set up a plot to contain the positions of all the axes. You may want to include the velocities and Control Output as well.
Disable the Following Error
Set the Following Error Auto Stop to Status Only.
Tune the axes
You will need to tune the axis manually, using the Shortcut buttons to sending identical moves to the axes simultaneously.
- Set the Proportional gain to a small value. Make sure to set it to the same for all axes.
- Move the axes and look at the plot.
- Increase the Proportional gains, move the axes again, and look at the plot.
- Once you have reasonable control, you may be able to lengthen the move distance.
- Once you have reasonable control, you may be able to use the Tuning Wizard to complete the tuning.
- In the Tuning Tools, click Tuning Wizard, choose Use an Existing Plot, and click next.
- Choose Two Plots and click Next.
- Choose the plots of your motion and click Next.
- Complete the wizard, and use the Gain calculator to choose some gains. Make sure to copy the gains to each axis.
- Move the axes, using the Gain Calculator to get new gains, as needed. Make sure to copy the gains to each axis.
Make sure to set the Following Error Auto Stop to a value that is safe for your machine operation.